This on-demand webinar is sponsored by Cyncly.
Bellmont Cabinet Co. manufactures premium frameless cabinets ranging from accessible price points to nearly custom designs. As the company continues to scale, they rely on Cyncly’s Insight ERP and Design Flex software to streamline operations - from dealer ordering to shop floor execution.
With over 2,400 pieces processed per shift and increasingly complex workflows, Bellmont needed a solution that could automate order flow, optimize production, and track assets in real time. Cyncly delivered the end-to-end platform to make that possible.
The Challenge
Manual entry couldn’t keep up with demand
Before adopting Insight, Bellmont relied heavily on manual order processing. As order volume grew, the risk of entry errors and delays increased—putting pressure on staff and slowing down production.
Complex manufacturing required smarter coordination
Managing workflows across CNC routers, panel saws, accessory parts, and finishing lines demanded better integration between software and machinery.
Inventory and asset tracking needed modernizing
With thousands of parts moving across stations and shifts, Bellmont needed a more accurate, efficient way to track inventory and reduce human error during fulfillment.
“Once the order is into our Insight system, we don’t have to touch it until it goes to production. It gives you full control over all of your data. Insight can handle all of this through one operational step. It saves us about 800 hand scans a shift, so that’s a lot in savings."
VP Product Marketing
The Solution
Automated order flow from design to production
Using Design Flex connected to Insight ERP, Bellmont’s dealer orders are submitted digitally and processed automatically. Most orders are imported via kit files that flag any issues, then move straight into production with no manual entry.
Centralized machine programming with GenPost
GenPost simplifies post-processing by generating a single CNC program name that can be read by multiple machines. Each station performs its task based on the operation setup, reducing paperwork and label redundancy.
Integrated inventory and asset management
From the Wind Store feeding panel saws to the RFID-enabled medulla machine, Insight manages material handling across the factory. RFID tags now track every cabinet, saving hundreds of hand scans and keeping orders together through final quality checks.
The Results
Order accuracy at scale
With 75% of orders flowing through Insight without intervention, Bellmont has virtually eliminated the need for dedicated order entry roles.
Faster fulfillment, fewer errors
Automated batching, machine control, and material coordination allow the team to process 2,400 pieces or more per shift with minimal delays.
Complete traceability
RFID tracking and Insight’s asset module give Bellmont full visibility across every part of the cabinet - from cutting to assembly to outbound shipping.
